Technical and characteristics of thermal shock test machine:
Summary of the thermal shock test machine:
Thermal Shock Tester Uses: Temperature Impact Tester Uses: Electronic and electrical components, metals, chemical materials, automation components, communication components, defense industry, aerospace industry, BGA, PCB substrate, electronic chip IC, semiconductor ceramics and polymers The ideal test tool for physical changes in materials. Electronics, electrical components, metals, chemical materials, automation components, communication components, defense industry, aerospace industry, BGA, PCB substrates, electronic chip ICs, semiconductor ceramics and polymer materials. The ideal test tool for sexual change.
Why choose excellent instruments and technical features;
(1). With disk USB recording function, no need for recorder;
(2). Refrigerant servo valve flow calculation control. Power saving 30%;
(3). High temperature and high humidity test to prevent condensation and dripping technology
(4). Low temperature working state, the heater does not participate in the work, the refrigerant flow and flow direction of the refrigeration unit are controlled by PWM technology, and the three-way flow regulation of the refrigeration pipeline, the cold bypass pipeline and the hot bypass pipeline is realized to realize the temperature of the working chamber. Automatically constant. This method can reduce energy consumption by 40% under low temperature conditions.
(5) Temperature synchronous lifting slope control (IEC68-2-56, 68-2-30), no dripping, no condensation.
(6) Advantages of refrigeration: Low-temperature control mode of traditional equipment: Ø The temperature of the refrigeration compressor starts and stops is controlled (the temperature fluctuation is large, which seriously affects the life of the compressor.
Technology that has been eliminated) Ø Constant operation of refrigeration compressor + heating PID control (causing refrigeration and heating to cancel the temperature dynamic balance
Waste a lot of power) • New PWM cold control technology for low-temperature energy-saving operation: new PWM cold control technology for low-temperature energy-saving operation
Temperature shock test box control method:
Use low temperature and high temperature cold storage energy storage tanks, open DAMPER according to the action, introduce the cold and hot energy in the storage tank into the test tank to achieve rapid temperature impact effect, balance temperature control system (BTC) + special design air circulation cycle The system controls the SSR in a dynamic PID mode, so that the heating amount of the system is equal to the amount of heat loss, so it can be used stably for a long time.
technical parameter:
1. Product Name
Two-box type hot and cold impact test box, also called hanging blue type thermal shock test box
2. Brand and product model
Excellence / ZY-1024
3. Test method
Basket type, air-cooled
4. Sample limit
This test equipment is prohibited:
Testing and storage of samples of flammable, explosive and volatile substances
Testing and storage of corrosive substance samples
Testing or storage of biological samples
Test and storage of strong electromagnetic emission source samples
Testing and storage of radioactive material samples
Testing and storage of highly toxic substances
Testing and storage of samples that may produce highly toxic substances during testing or storage
5. Volume and size
5.1 model:
ZY-1024-A
ZY-1024-B
ZY-1024-C
Temperature range
-20~+150°C
-55~+150°C
-70~+150°C
5.2 high temperature setting
+60°C~+150°C
+60°C~+150°C
+60°C~+150°C
5.3 low temperature setting
-20 ° C ~ -10 ° C
-55 ° C ~ -10 ° C
-65 ° C ~ -10 ° C
5.4 high temperature bath temperature
Predetermined area
+60°C~+150°C
+60°C~+200°C
+60°C~+200°C
5.5 low temperature bath temperature
Predetermined area
-40 ° C ~ -10 ° C
-75 ° C ~ -10 ° C
-75 ° C ~ -10 ° C
5.6 Impact Time
-40°C~+85°C
About 30 seconds
-55°C~+150°C
It takes about 10 seconds
-65°C~+150°C
It takes about 15 seconds
5.7 high and low temperature impact
Constant temperature time
20 minutes
More than 30 minutes
More than 30 minutes
5.8 Temperature recovery performance
20min
30min
30min
5.9 heating time
+70°C→+200°C ≤20min (refers to the performance of the high temperature box when operating alone)
5.10 cooling time
+20°C→—20°C ≤35min (refers to the performance of the cryostat when operating alone)
5.11 temperature uniformity
≤±2°C Measure the SENSOR placement point, and the inside size of the inner box wall is 1/10-------the performance of the no-load, high-temperature or low-temperature box when operating alone.
5.12 load (plastic IC)
5KG 7.5KG 15KG
5KG 7.5KG 15KG
5KG 7.5KG 15KG
5.13 compressor selection
√ France Taikang □ Germany Bitzer □ German blog
5.14 Temperature fluctuation
±0.5°C
5.15 inches
Hanging basket
Internal dimensions
External size
5.14 volume (50L)
36x40x35(WxHxD)CM
46x55*45(WxHxD)CM
110x205x185(WxHxD)CM
5.15 volume (80L)
50x40x40 (WxHxD) CM
60x55x50 (WxHxD) CM
125x190x190 (WxHxD) CM (without exhaust port, height 15CM)
5.16 volume (100L)
60x40x40 (WxHxD) CM
80x60x60 (WxHxD) CM
140x200x200 (WxHxD) CM
5.16 volume (150L)
60x50x50 (WxHxD) CM
80x70x68 (WxHxD) CM
140x210x200 (WxHxD) CM
5.17 volume (225L)
70x65x50 (WxHxD) CM
90x80x70 (WxHxD) CM
158x220x220(WxHxD)CM
Voltage
(1) AC380V 50Hz three-phase four-wire + protective ground wire
6. Performance indicators
6.1 Test environmental conditions
The ambient temperature is +28 ° C, the relative humidity is ≤ 85%, and there is no sample in the test chamber (except as otherwise stated)
6.2 Test Method
6.7 Satisfactory test criteria
GB/T 2423.1-2001 Test A: Low temperature test method
GB/T 2423.2-2001 Test B: High temperature test method
GB/T 2423.22-2002 Test N: Test method for temperature change Test NaGJB 150.3-1986 High temperature test
GJB 150.4-1986 Low temperature test
GJB 150.5-1986 temperature shock test
GB/T 5170.2-1996 temperature test equipment
7. Structural features
Cold-rolled steel plate electrostatic double-sided spray, the color is Xinbao standard color 1.5MM (four feet part 2MM)
7.1 thermal insulation structure
(1) Inner wall: SUS304 stainless steel plate thickness 2.0mm
(2) Floor structure: SUS304 stainless steel plate is used to fully weld the bottom plate, and no welding is completed;
(3) Built-in reinforcements make it easy for users to test the brackets.
(4) Insulation material: rigid polyurethane foam + ultra-fine glass fiber
(5) Test box sample basket load capacity: 50kg
7.2 Test area door
Single door, hinge on the left (when facing the box) 1 set
7.3 heater
(1) High temperature box: nickel-chromium alloy electric wire heater
(2) Low temperature box: nickel-chromium alloy electric wire heater
(3) Heater control mode: non-contact periodic pulse width adjustment, SSR (solid state relay)
7.4 circulating fan
(1) High temperature exposure: Centrifugal 1 set
(2) Low temperature exposure: Centrifugal type 1
(3) Exposure at room temperature: Centrifugal 1 set
7.5 drive unit
Damper drive and test area door lock door device (pneumatic drive)
Cylinder: ● Low temperature / high temperature exposure
7.6 main structure
(1) Low temperature test area
(2) High temperature test area,
Two parts of the main structure, flap control; box load ≥ 50 Kg
7.7 sealing device
Original imported high quality silicone sealing strip
7.8 test door observation window
(1) The cabinet requires a four-layer glass observation window
(2) With internal heater glass surface with electronic heating to prevent condensation and frosting of water.
7.9 test box hanging basket
One movable basket with a load capacity of 40 Kg, the basket can be manually controlled in the cold or hot zone by software
7.10 Test method
Start basket switch
7.11 lighting
A high-efficiency longevity Phillips 5W lamp is installed in the box
7.12 machine casters
Use universal universal pulley to adjust the position and position of strong bolts
7.13 alarm indicator
Alarm indicator
8. Refrigeration system
8.1 refrigerant
High temperature machine: R404A (ozone loss index is 0) Low temperature machine: R23 (ozone loss index is 0)
8.2 condenser
Finned tube air-cooled heat exchanger or water cooled
8.3 evaporator
Stainless steel brazed plate heat exchanger
8.4 throttling device
Thermal expansion valve, capillary
8.5 refrigerator control mode
The control system automatically adjusts the operation of the chiller according to the test conditions, with the refrigerant servo valve flow calculation control
8.6 basic circuit
(1) Compressor return air cooling circuit (2) Energy regulation circuit
(3) Evaporation pressure regulating valve
(4) Servo control snow circuit
(5) Water flow regulating valve
9. Electrical control system
9.1 controller
Japanese hardware, Zhuoyue self-developed software TH-900B
Received electromagnetic interference (SGS, CE) certification controller, support language: Chinese (Traditional, Simplified) / English
9.2 display system
TFT10 inch high resolution true color LCD touch screen interface (resolution 850*680) Chinese and English display
1, with USB download function, with RS232 interface, curve software, no need for recorder;
2, with a vacuum glass observation window, more effective direct observation function.
3, refrigerant servo valve flow calculation control. Power saving 30%, with standing time sleep function, energy saving more than 50%;
4, the controller anti-electromagnetic interference is SGS certified; with 32 digital and above soft-path matching, with the first development and software upgrade function,
5. Passed ISO-9001 quality certification (Taiwan & Dongguan & Suzhou)
6, defrost cycle (800 cycles of defrosting once, each defrosting guaranteed within 2 hours,
Integration test reaches 25% energy saving)
9.3 mode of operation
(1) Program mode
(2) Fixed value mode
9.4 program-controlled touch screen
High precision resistive touch screen
9.5 input mode
3 sets of inputs, support PT100, thermocouple T, K, E, etc.
9.6 output mode
PID+SSR/SCR automatic forward and reverse bidirectional synchronous output.
9.7 Accuracy
0.1 high precision sampling, temperature: 0.1 ° C
9.8 built-in
(1) Large storage space, can be saved for 3 months after being turned on continuously for 24 hours.
(2) Sampling is 1M, which can replace computer storage
9.10 communication function
With USB interface to download historical curve, historical data - can replace the recorder to support RS485, LAN (network port), GPRS (mobile phone) and other means of communication, convenient remote monitoring, data acquisition.
USB function: USB2.0, can record and download test operation data, with a USB flash drive (capacity 4G)
Computer and multiple controller LAN connections
WEB SERVER function excellent instrument communication customer factory
9.11 Defrost setting
(1) Automatic setting times
(2) Manual setting times
(3) Defrost frequency is satisfied: 300 cycles/time (in the case of -55 ° C to 150 ° C)
9.12 fault alarm function
Chinese and English humanized prompts for fault causes and troubleshooting methods, can simultaneously monitor 16 sets of fault alarms and outputs